Everything You Need to Know About Roll Forming But Are Afraid to Ask

Roll forming is an intricate and delicate process. Everything has to be perfect to design safe and functioning parts for whoever needs them. The process is used for a variety of manufacturing needs, including the automotive industry, for example. For those who don’t understand how this process works, this article will explain everything you need to know about it.

While some operations that create parts have issues with size, roll forming does not. No matter the length of the material used, there will not be an issue because the different materials are coiled and fed through. This method allows for you to use any length of material in the rolling process.

While some people might think that roll forming seems expensive, they are wrong. It is one of the more affordable processes out there because of its speed and the constant use of the assembly line. Surprisingly, this process can handle high volumes of production very quickly, which allows for less money to be spent.

Many people think that you can only use regular metal when roll forming, but this is not true. You can use just about any type of material, including aluminum, brass, copper, galvanized steel, electro-galvanized steel, and stainless steel. That is one of the most significant features of roll forming: no matter what material you need to use can be used.

Some people are concerned about whether or not roll forming is precise enough to create entirely fitting and functioning parts. However, roll forming process was made to be as accurate as possible. Occasionally there will be some end flare and spring back issues. However, it is nothing that cannot be handled. If you handle the part design properly, you should have little to no issues.

The benefits of roll forming are nearly endless. With no length restraints, the manufacturing possibilities also increase. Moreover, the process is quick, making it more affordable. Lastly, the process is also compatible with most types of materials, making it a reasonably precise solution to your manufacturing needs. If you are searching for a company that can help you with all of your roll forming needs, look no further than LTC Roll and Engineering. We have roll-formed parts installed in every full-sized truck and SUV in some of the world’s largest automotive manufacturers. Here at LTC, we care about every single product we create. We are the most knowledgeable about the roll-forming process and the materials we use that we create the best roll-formed parts you can find. To get the best, call us here at LTC Roll and Engineering at 586.465.1023.